a person welding a thin aluminum joint

What is the differences between TIG, MIG, Stick?

So youre new to welding cool. Lets cut through the tech talk and break down the big three: MIG, TIG, and Stick. They all melt metal to join it, but they do it in very different ways. Think of them like tools in a toolbox each ones good for certain jobs, not all of them.

Three panels showing a welder using each process: MIG with wire feed and gas shield, TIG with precise torch and filler rod, and Stick with electrode holder and heavy slag.

MIG welding is the easiest to learn like training wheels for welding. You feed a wire through a gun, hit a trigger, and it melts and joins the metal automatically. Its fast, clean, and great for thin stuff like car panels or backyard projects. Uses a gas (like argon or CO2) to shield the weld from dirt and air. Downside? Its picky doesnt like rust, paint, or wind. Best for clean metal in a garage or shop.

 

Close-up of a MIG gun laying a smooth, consistent weld bead on clean metal, with visible shielding gas nozzle and minimal spatter, ideal for beginners.

TIG welding is the precision artist. Its slower, harder to learn, but gives you total control. You use a tungsten rod that doesnt melt, and feed filler metal by hand like drawing with fire. Makes super clean, pretty welds. Perfect for thin aluminum, bike frames, or anything where looks and strength matter. Uses gas (usually argon) and needs both hands and a foot pedal. Not for beginners, but once you get it, its satisfying as hell.

 

A welder using both hands and a foot pedal to control a TIG torch on delicate metal, showcasing precision, cleanliness, and excellent weld pool control.

Stick welding is the tough old workhorse. No wire feed, no fancy gas tanks. You use a metal rod coated in flux. When you strike it, the rod melts and the coating burns off, making gas and slag to protect the weld. Works outside, in the rain, on rusty or dirty metal. Great for farm repairs, construction, or welding in the mud. But its messy lots of sparks, slag to chip off, and the welds arent as smooth. Its like using a chainsaw instead of a scalpel.

 

A welder performing Stick welding in a field or barn, with visible sparks and slag, demonstrating its ruggedness in dirty, windy, or wet conditions.

So: 

MIG = easy, fast, clean. Best for beginners and clean metal. 

TIG = precise, clean, hard to master. Best for thin or fancy work. 

Stick = rugged, reliable, messy. Best for dirty jobs or outdoors.

 

A single image showing three welded joints: a clean MIG bead, a fine detailed TIG weld, and a rougher Stick weld with slag, highlighting the visual differences in finish and quality.

Pick the right one for your project, your skill, and your workspace. You dont need all three start with MIG if youre just learning. Get good, then maybe try the others. Weldings not magic its practice, patience, and the right tool for the job.

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